Sunday, July 28, 2013

Ginger rebuild Part VIIII


 
With the hull complete it was time to deal with the deck. Ginger, being an old wooden boat, had a traditional wooden deck that was covered with heavy duck canvas, glued down and painted many times to make it waterproof. This deck had many patches and leaks in it and needed to be replaced. To do this all of the trim boards had to be removed and the old canvas pulled up. The deck and cabin top cleaned, prepped and new canvas cut to shape. Then a gallon of glue was rolled onto the surfaces and the new canvas was squeegee down into the glue. Afterwards, I stapled the edges of the canvas into place, trimed it back and installed new trim boards. With the application of 4 coats of paint, Ginger had clean new decks and a waterproof top! A lot of work just to keep the rain out.
Removing the old trim and...

Hundreds of staples, yuck

Pealing the old cabin top off.

this was the forward deck canvas

rolling on glue just like it was paint

stretching the canvas and...

forcing the glue up into the weave of the canvas.

hundreds of staples going back in

Ready for the final trim

Before that I had to tap in every staple to make them flush.

The final product. Looks great.
 


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